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{"id":103,"date":"2020-08-04T11:21:57","date_gmt":"2020-08-04T15:21:57","guid":{"rendered":"https:\/\/www.mancusochemicals.com\/?page_id=103"},"modified":"2024-10-28T11:39:22","modified_gmt":"2024-10-28T15:39:22","slug":"foundry-products","status":"publish","type":"page","link":"https:\/\/www.mancusochemicals.com\/products\/foundry-products\/","title":{"rendered":"Foundry Products"},"content":{"rendered":"
\n
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\"Foundry<\/p>\n <\/div>\n

\n

Mancuso Chemicals is a specialist in the production of foundry resin systems,
\nwe manufacture the full spectrum of products for no bake, cold box and
\nhot box applications.<\/p>\n <\/div>\n

\n

No Bake Binders and catalysts:<\/h2>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Rapidur\u2122 Polyurethane Binders<\/th>\nStandard Series<\/strong> – High strength,\u00a0fast curing, cost effective Phenolic Urethane binders<\/strong><\/td>\n<\/tr>\n
Ultra Series – Advanced binders offering Low VOC \/ Low HAP\u2019s, Napthalene depleted solvents<\/strong><\/td>\n<\/tr>\n
Novus Series – Brand new technology line of Rapidur binders with the lowest levels of odor and irritation ever provided to the industry<\/strong><\/td>\n<\/tr>\n
Aludur Polyurethane Binders for Non-Ferrous<\/strong> – cost effective 3 part systems with superior shake-out<\/strong><\/td>\n<\/tr>\n
Basic Series \u2013 designed for use with Olivine sand or ultra hot sands with long work times<\/strong><\/td>\n<\/tr>\n
Rapidset Series – Polyol-Urethane Binders for Non-Ferrous<\/strong> – 2 and 3 part systems with low odor and excellent shake-out<\/strong><\/td>\n<\/tr>\n
NB Furan Resins<\/th>\nTechnologically unsurpassed resins covering high furfuryl alcohol content, zero water, zero nitrogen binders to highly engineered hybrid furan resins to maximize performance and cost<\/strong><\/p>\n

The latest MAX technology makes the best products on the market even better with superior product stability, better performance in high temperature and high humidity molding conditions; resulting in stronger molds and cores that have significantly improved shelf heat life in hot and humid storage conditions<\/strong><\/p>\n

Complementary TSA and XSA acids with industry leading lowest levels of free sulphuric acid for better sand control and usability
\n<\/strong><\/td>\n<\/tr>\n

Resital\u2122 Acid Cured Phenolic<\/th>\nTraditional low cost binders updated with the latest technology for improved H&S
\n<\/strong><\/td>\n<\/tr>\n
Resyd\u2122 Alkyd Resins<\/th>\nMR\/LF Series – Alkyd Urethane binders for molds and cores
\n<\/strong><\/td>\n<\/tr>\n
LinOil<\/th>\nLinseed core oil resins
\n<\/strong><\/td>\n<\/tr>\n
K-Set\u2122 Alkaline Phenolic Resin<\/th>\nEster cured phenolic resins system specially formulated for superior shelf life<\/strong><\/td>\n<\/tr>\n
Inorganic No Bake<\/th>\nComing soon
\n<\/strong><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n <\/div>\n <\/div>\n <\/div>\n<\/div>\n\n
\n
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Cold Box Resins:<\/h2>\n

A complete range of systems to provide fast curing, high up front strength development, long bench life, high humidity resistance and long core storage.<\/p>\n\n\n\n\n\n\n
Rapidcure\u2122
\nPhenolic-Urethane Binder Systems<\/th>\n
Xtra, Ultra and Novus series of resins, for low resin, high productivity and extreme operating conditions<\/strong><\/td>\n<\/tr>\n
Aluset – Aluminium Specific Cold Box Systems<\/strong><\/td>\n<\/tr>\n
Epoxy\/Acrylic Systems<\/th>\nEZSet\u2122 Sahara \u2013 2 part Epoxy\/Acrylic SO2 Cold Box Resins<\/strong><\/p>\n

EPOSET\u2122 \u2013 One part SO2 resin that contains no CUMENE HYDROGENPEROXIDE in the binder<\/strong><\/td>\n<\/tr>\n

Rapidtec\u2122 Phenolic \/ CO2 cured<\/th>\nRapidtec\u2122 204 is an alkaline water-based organic resin and the most environmentally friendly gas cured organic binder process available <\/strong><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

 <\/p>\n <\/div>\n <\/div>\n <\/div>\n<\/div>\n\n

\n
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Heat Activated Resins:<\/h2>\n

Highly engineered systems to provide fast curing with low curing temperatures, high strength development, long bench life, low gas evolution, high humidity resistance.<\/p>\n\n\n\n\n
Hot Box Binder System<\/th>\nReactive urea cured Furan and Phenolic resins with high strength at low cure temperatures, extremely long bench life for superior casting finish<\/strong><\/p>\n

Full range of complementary catalysts and third part additives<\/strong><\/td>\n<\/tr>\n

Inorganic Binder System<\/th>\nCutting edge sodium silicate based resins with ultra low emissions and high productivity<\/strong><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n <\/div>\n <\/div>\n <\/div>\n<\/div>\n\n
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3D Printer Resins:<\/h2>\n

Chemically-cured, furfuryl-alcohol based binders and acid activators for making high strength cores & molds in a wide variety of silica sand & ceramic casting media (such as cerabeads) with low Acid Demand Values (ADV). Highly engineered systems to provide fast curing, high strength development, long bench life, low gas evolution, high humidity resistance.<\/p>\n\n\n\n\n
Furan 3D Jet Resin Binders<\/th>\nFuran 100 3DJet – Traditional type product used as a standard on 3D print machines. Utilises high FA content, zero nitrogen, very low water.<\/strong><\/p>\n

FuturAN 100 3DJet – An engineered furan resin with a phenolic co-polymer component. Offering good collapsibility and excellent shakeout, reduces sand cleaning of cores when extricated from the printer bed.<\/strong><\/p>\n

FuturAN 120 3DJet – a more advanced version of the standard Furan 100 3DJet – offering higher cold strengths and significantly improved hot strengths – ideal for thin section cores prone to premature breakdown during casting.<\/strong><\/td>\n<\/tr>\n

Complementary CATASOL 3DJet core printing catalysts<\/th>\nCatasol H680 3DJet – Slow (TSA)
\nCatasol H720 3DJet – Medium (XSA)
\nCatasol B360 3DJet – Fast (BSA)<\/strong><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n <\/div>\n <\/div>\n <\/div>\n<\/div>","protected":false},"excerpt":{"rendered":"","protected":false},"author":1,"featured_media":0,"parent":68,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-103","page","type-page","status-publish","hentry"],"acf":[],"yoast_head":"\nFoundry Products | No Bake, Cold & Hot Box | Mancuso Chemicals<\/title>\n<meta name=\"description\" content=\"Mancuso Chemicals is a specialist in the production of foundry resin systems, manufacturing the full spectrum of products for a variety of applications.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.mancusochemicals.com\/products\/foundry-products\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta 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